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TheRoadVirus

High-Steppin' Mo-Sheen
2,461
31
Ontario, Canada

Mr. Stroker

CASE IH
3,121
67
Michigan
Ok well if you all know, the metal tube that goes from your EGR on the intake, to the front of the manifold. Well my new headers dont have a spot for it. So what should i do now?
 

andym

Real men are fanatics
604
33
Roseville, CA
Well... the easiest way to disable the EGR is to block off the green vacuum line running to it. The problem is that you have to block it off; if the valve opens and your crimp isn't airtight, then the EGR valve will be letting fresh air into the intake. The computer is expecting inert gas - exhaust gas - which doesn't burn at all. You've effectively leaned out the mixture too much and the engine will ping.

So that's what I'd do if I were you.

The other option is to drill & tap a hole into your header, but I wouldn't recommend that. :)
 

Skandocious

Post Whores Make Me Sick
19,076
655
California
The other option is to drill & tap a hole into your header, but I wouldn't recommend that. :)
Why not? That was going to be my suggestion. Seeing as you kept spouting off about deleting the EGR leading to decreased MPG's it seems like the smartest solution.
 

Mr. Stroker

CASE IH
3,121
67
Michigan
Not sure that i get what your trying to say? I have no means to be drilling and tapping into a small tube header. No thanks, and nor do i see it possible...

So block off the green vacuum line? and again what do i do about the metal tube? Will this hurt performance or mileage. Cuz if so im saying the hell with this damn thing and putting my stock manifolds on, and selling them to the next sucker.
 

Skandocious

Post Whores Make Me Sick
19,076
655
California
Hey Mike, I see what you're saying about drilling and tapping, but could you weld a bung on the tube to accommodate the tube?
This what I had in mind... Not sure what you mean by drilling and tapping but that just sounds plain stupid.

An exhaust shop quoted me like $20 or $30 to weld a bung on my longtubes back when I thought I was putting them on :headbang: Seems to me that $20 or $30 is a much better alternative than decreased gas mileage.
 

Mr. Stroker

CASE IH
3,121
67
Michigan
The pipe is so small its not even cool. The exhaust shop would charge me a fortune. How is a lightning EGR setup?
 

lil_dq

Let 'er eat boys!
6,933
265
Union, MO
MIke, have you thought about a computer flash? I am kicking it around with mine and they can "delete" the EGR valve in the 'puter. then all you have to do is just make up a block off plate and bolt it in where the EGR tube was supposed to go.

IDK how much a flash is in your area, but there is a guy here that can do it with a ride along and $250, or on the dyno for $500.
 

Mr. Stroker

CASE IH
3,121
67
Michigan
umm good idea, but i dont know exactly how much my PCM reads, its a SD system. Ive been thinking about tweecer
 

lil_dq

Let 'er eat boys!
6,933
265
Union, MO
Yeah IDK either, you might talk to a programmer, they might be able to tell you if they can help.

Just a thought. good luck with it.
 

Skandocious

Post Whores Make Me Sick
19,076
655
California
You don't need to modify the computer program. You just need to get a resistor that goes in places of the EGR and fools the computer.
 

Mr. Stroker

CASE IH
3,121
67
Michigan
wow good find chris. Now lets talk bout that. If i get that wiring harness, and that plug thing it should ultamitly get rid of my EGR without effecting anything in a negitive way? Also will removing the thermactor tubes and putting the plugs in the back of the head effect anything in a negitive way??
 

Skandocious

Post Whores Make Me Sick
19,076
655
California
No, no negative effects from those two things.

You'll need to put a block plate where the EGR was and then put one of those EGR eliminator resistors on the EGR circuit to make the computer THINK that the egr is working so it doesnt try and compensate with the fuel mixture like Andy was talking about.
 

Mr. Stroker

CASE IH
3,121
67
Michigan
Ok il order the resister tuesday, my buddy can make me a block off plate and i can just RTV that. Il find some plugs ( If anyone knows the size of the plug that i need) that would be great.
 

Skandocious

Post Whores Make Me Sick
19,076
655
California
Ok il order the resister tuesday, my buddy can make me a block off plate and i can just RTV that. Il find some plugs ( If anyone knows the size of the plug that i need) that would be great.
Junior should know. I'm pretty sure he plugged his heads when ported them. Shoot him a PM.
 

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