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Technical thread: Fastening hardware

eco

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It has always been a practice of mine (many other people as well) to use studs whenever possible and in as many applications as possible. Bolts are just inferior in every way, but there are times where they must be used due to clearence issues.

First of all, the use of studs makes jobs easier. Picture yourself installing a set of heads onto a motor. It would be very easy and hassle free to have the surfaces clean, thread the studs into the block, slide the gaskets over the studs, slide the heads over the studs, slide the washers over the studs then torque the nuts down. Imagine doing this with bolts as opposed to studs; you would have to set the gaskets onto the heads then set the heads onto the gaskets hoping that the gasket does not shift and possibly scar itself in the process. Trying to monkey around with the head and gasket and keep everything in alignment while trying to get some of the bolts started is NO FUN. Same goes for headers/manifolds, intake plenums, throttle bodies, tranny pans, water pumps, valve covers, mains and so on. Studs always allow for perfect alignment and a smooth / easy installation.

Studs also alow for a more accurate and consistant torque loading than do bolts. There a few reasons for this. The first reason is that most studs have a FINE THREAD on the end that the nut goes onto. The finer the thread the less the torque gets applied per turn of the nut which makes for a more precise adjustment due to the smaller hex angle. The coarse threads act as an anchor and the actual tightening is being done with the fine threads. The lower pitch angle of the fine threads also reduces errors caused by momentum on the torque wrench. The other reason for the more accurate and consistant torque loading is that when you use bolts, the fastener is actually being "twisted" while its being torqued and thus the bolt is reacting to two different forces simultaneously - thats bad because the amount of torque that is being used to secure the item in question (head, valve cover or whatever) no longer corresponds with the amount of torque applied at the torque wrench. A stud however, when installed in a relaxed mode (never bottom a stud out or use a jam nut), will only stretch only in the vertical axis and will not twist at all. This is good because all the torque applied at the torque wrench will go towards fastening the item in question thus making the torque loading more accurate. The stud will stretch some though and to make up for that you torque the nuts to spec, then re-torque them a few minutes later (and again a few minutes after that preferably) to make up for unavoidable stretching. The use of high quality studs (ie. ARP brand studs) will minimize the amount of stretching that takes place.

There are other advantages as well...
 
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blacksnapon

Moderator
Staff member
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waynesville,mo.
Just for the sake of arguement, what about different casts (aluminum heads-cast iron blocks). The different expansion/contraction rates of the two metals require movement between the two components (multi layered head gaskets). The torque to yield bolts were engineered to allow movement while still maintaining clamping force.
 

eco

646
12
Just for the sake of arguement, what about different casts (aluminum heads-cast iron blocks). The different expansion/contraction rates of the two metals require movement between the two components (multi layered head gaskets). The torque to yield bolts were engineered to allow movement while still maintaining clamping force.

I had a Plymouth Duster with a 340 block (cast iron) and the Mopar Performance Commando heads (aluminum). I just used standard ARP studs and periodically re-torqued them. Higher maintenance than the bolts that are made for the job, but then you get all the traits that the studs offer. Presumably, there are studs out there that have the "torque to yield" traits built in since it is fairly common for the hot-rodders to use aluminum heads on their cast iron block. I just don't have any experience with them.
 

Skandocious

Post Whores Make Me Sick
19,076
655
California
I read this a while back when I was planning on doing headers on my truck. Seems like studs are the only way to go, if you ask me.
 

eco

646
12
Addendum:

When using a stud, all the wear and tear happens on the portion of the stud that the nut threads onto. With bolts on the other hand, the wear and tear happens on the threads in the component that the item in question fastens to.

Picture setting up a differential. It's well known that you could very easily have the differential apart 5 or more times before a desirable wear pattern is attained. This means installing (and tightening to spec) and removing the carrier caps each time. The caps get tightened down to about 70 ft lbs (depending on the rear end in question) and after about 10 or so installations of the caps the threads become noticably thin in the differential housing....thats bad. To avoid this dilema studs must be used. Set the rear end up as many times as you want, leave the studs in the housing the whole time and all the wear will be on the part of the stud that the nut threads onto. If the threads get thin then pitch the studs and get new ones and you are good to go. Compare the ease of replacing the studs with the ease of repairing the threads in the rear end. Thread repair, especially in a big, heavy and akward part can be a PITA, plus you will have to fish out any metal shavings that may have entered the housing and you can bet that there will be some.
 

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