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How would you go about to fix rust.

john112deere

caffeine junkie
Staff member
10,807
406
central Vermont
Yep...but the basic ideas tend to be the same:
-remove the rust down to clean, bare metal
-(fill in missing metal, if necessary)
-prime/paint bare metal to protect from more rust.

The first two steps, of course, vary a LOT depending on where and how bad the rust is.
 

O'Rattlecan

Redneck Prognosticator
26,687
797
Belton, MO
a lot of times you'll have to cut/weld patch panels.

Ryan
 

nobodyspecial

Fire in the hole...
5,756
366
ND
throw some leaves on it.

:)

Or, like the previous owner of my 77 F250, fill the cab corners with spray foam and bondo over it. It worked for 15 years before the bondo fell off. It will get fixed right this time.
 

john112deere

caffeine junkie
Staff member
10,807
406
central Vermont
Bondo over the spray foam? You guys get fancy in ND.

In Maine you just fill your rockers with foam and leave it bubbling out...it'll pass inspection like that, so why do more work?
 

LEB Ben

Arrogant A-hole At-Large
34,919
1,124
outside your house
a lot of times you'll have to cut/weld patch panels.

Ryan



That's what I do...I don't really believe in filler. IMO if a rig needs filler...it's time to paint it camo.
 

radialarm

Clown of Death!
After you get it cleaned up and primed make sure you paint it, because primer is porous and water can get in and rust it again.

I had a buddy with an old '55 chebby that was bad mouthing the shop he had it primered at because it was rusting under the primer. I finally got him to understand that primer was a basecoat and not waterproof!!!
 

Mr. Stroker

CASE IH
3,121
67
Michigan
You have to Cut the rust out, and repair it with welding in NEW metal. If you just bondo over rust it will be a matter of weeks before it comes back through. Its like a growing tumor. Gotta cut it off. Its amazing to witness how fast rust grows. When i bought my truck i only had a couple spots on my tailgate. Well i didnt take the time to fix it or get it fixed. Now i barley have a tailgate..
 

nobodyspecial

Fire in the hole...
5,756
366
ND
...it will be a matter of weeks before it comes back through.
Or 15 years if you fill it with foam and bondo it. :)

I don't like body filler either, I think that if you are going to fix it, you better do it right the first time. We new that the previous owner repaired the rust like that, but it surprisingly held up for 15 years. Now the paint is flaking there so it needs to be fixed good, but have too many other projects going right now. That one is on the list, though.
 

89frankenford

Grabber Green Consultant
4,547
147
NH
well my truck im cutting out all the rust/rot and replacing it with steel panels i got from broncograveyard.com
 

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