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Intermident fuel problem

I have a 96 f250 w/460. Every once in a while It wouldnt start. It starting happening more and more, and now it's about 80% of the time I need starter fluid to get if started. Although once it starts, it runs flawlessly. It has the 2tank system and it doesn't matter what tank it's on. I hear the fuel pump kick on like normal when it's not starting. I also only get 8 or 9 mpg wether I'm city or highway driving no matter the speed, but it's been like this since I had the truck so I don't know if that's normal. What could it be or what do I check?
 

flareside_thunder

Florida Chapter member
7,812
246
Test your fuel pressure at the rail, both with the fuel pressure regulator plugged in and unplugged. It should be higher when it's unplugged.
 
Ok, so I checked the fuel pressure when it wasn't starting. 0. Then I removed the gauge cuz i thought I was doin something wrong. Then I cranked it tillit started and shut it down and retested. Then I was getting 40 by just kicking the fuel pump on. Then I started her and she was at 60. I disconnected and reconnected the regulator and she stuck at 60 the whole time. This is the first time I've used this gauge though, so I may br doing something wrong
 
Also, the vacuum seems to be fine, cuz when I removed the line from the regulator, the engine started to stutter and u could hear the vacuum line sucking.
 
Oh yeah, and when the truck wasn't starting and I was getting a 0 reading on the gauge, I know it was right because after I took it off I pressed in the Schroeder valve and got nothing. Did it again after I got it started and shut her down and did get fuel spray before I put the gauge back on
 

smokey

Hitech hillbilly
Staff member
Sounds like the fuel is bleeding back to the tanks like a foot valve is bad.
If you cycle the switch a few times to prime the system when it doesn't start it should start if it is a bad foot valve.
 
So after doing some research, I found that the fuel pressure should bd at 28-45 psi, so I'm guessing a bad fuel pressure regulator? But, would a bad regulator cause intermittent zero pressure? Maybe two separate problems?
 
flareside_thunder said:
At idle she should be running around 40 psi, only going to 60 when the line is unplugged.....

With the engine off and system primed I get either 0 or 40 intermittently. When running its at 60 wether the regulator is plugged in or not
 

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