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99 F250 V10 Header Install/Custom Exhaust

95F350XL

Master Junk Tech
Yes more work on the V10, prob 1 of the most annoying things I have ever done. OBX SS headers off ebay for like 130 or so. No ERG tube fitting. Had to drill a hole and weld the fitting to the header. Other then trying to tighten most of the bolts, it wasnt too bad. I took me from 5pm-9pm 1 day after work, then from 5pm-10.54pm the next day on the other side. What took forever was removing all the broken studs from the driver side, and getting the header to fit on the passenger side. I also made my own exhaust for it, Pypes 3" high flow mini cat, with the biggest magnaflow muffler I could order, out the side at the moment untill my 3" SS tailpipe comes. I will be making a SS Y pipe for this also. I wanted to do the exhaust once, and have it last forever. All SS is the ticket. Here are some pics.

Passenger Side
8041175025918_ORIG.jpg

Installed
9041175025942_ORIG.jpg


Driver Side
7041174780689_ORIG.jpg

Test fit of EGR tube
1041045858121_ORIG.jpg

Welded
2041045858139_ORIG.jpg

Installed
3041045858149_ORIG.jpg


All the Studs
8041174780705_ORIG.jpg

Left 10 are driver side, Right 10 are passenger. See how the passenger side came apart way better.

Crappy pic of exhaust
7041175025895_ORIG.jpg
 

95F350XL

Master Junk Tech
Yea it would have been nice if I wasnt on the east coast and all my header bollts were rotted out.
 

Beach66Bum

Moderator
Top Poster Of Month
When I replaced the factory passenger side manifold, I got lucky and all the bolts came free. That's a nice list of rides !

The Rides
1976 Cobra II Mustang auto w/ 302 blue with white strips

1986 Bronco II 4x4 5-speed w/ 2.9 litre fire engine red with eagle 89 alloys

1989 F250 4x4 5-speed, regular cab long box w/ 302 red and silver

1983 F250 extra-cab 2 wheel drive, long box w/ 351 Windsor 4-speed
 

73F100Shortbed

That's how we roll!
5,937
320
NJ
Looks good
 

primetime

sawmill slave
Nice work. At least it wasn`t as bad as the 5.8 I put in my 93. 14 broke off and 8 got heli-coiled. I`m really glad it was on the stand, not in the truck.
 

95F350XL

Master Junk Tech
Yea the older engines stink to get exhaust bolts out on, Ive gotten lucky on most of my older rigs. Lots of heat, lots of patience lol
 

95F350XL

Master Junk Tech
Def. drilled a few in my day lmao. On another note, I got my 4" SS tailpipe and will be putting it on in the next few days.
 

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